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When exposed to the wave, the adhesive-attached surface-mount devices pick up solder on their metal contacts and the solder bridges from the contact to its corresponding bonding pad on the bottom side of the PWB. In the case of solder-tail components, the molten solder is drawn by capillary action between the lead and the PTH barrel. If the barrel and lead are hot enough and well fluxed, the solder fills up the barrel and wick to form fillets from pin to barrel. As the board continues past the wave, it cools, solder solidifies, and joint formation is complete. One attribute of this process is the speed at which solder joints are formed. Much quicker than oven reflow soldering, the wave-solder process allows little time for preheating, fluxing, and solder-joint formation, which also explains the variability of this process.

Wave-Solder Machine Subsystems There are five basic subsystems of a wave soldering machine, including conveyors, fluxers, preheaters, solder pots with pumps and heaters, and ventilation. If alcohol-based fluxes are being used, it is wise to install a fire suppression system also. 47.4.2.1 Conveyor. As for the reflow oven, the wave solder machine is generally equipped with a mechanized, speed-controlled conveyor to transport the board through the soldering process. In the case of wave soldering, the board is always held by a width adjustable edge-finger conveyor, which grabs the board by its edges and neither occludes solder exposure nor interferes with wave dynamics. The stainless-steel edge fingers need to be cleaned routinely to avoid flux build-up. 47.4.2.2 Fluxer. The fluxer is responsible for delivering a uniform application of soldering flux in a sufficient quantity for solder-joint formation. The short preheat and liquidus times characteristic of the wave-soldering process dictate the use of slightly stronger fluxing agents

than are used in reflow soldering Although this is the case, the vast majority of wave solder applications have migrated to the use of no-clean fluxes For the flux to do its job, it must be heated to an ample temperature to permit best reactive conditions without drying or denaturing it For the sake of economy, the thinnest flux application is deposited The flux quantity has to be sufficient to remove oxides from the PTH barrels, solder, and component leads On the other hand, since post-wave solder no-clean flux residues can confound in-circuit test probe contact, the thinnest application that still permits adequate fluxing is recommended Flux quantity may also be of concern in the wave-soldering process for yet another reason: fire hazard Flux-laden boards are preheated going into the wave If the flux application is too heavy, the flux may drip onto preheater elements.

Now let s see how to construct the null tetrad in a few speci c cases. Two relations that are helpful if you are using the metric in a coordinate basis as components gab relate the null tetrad to the components of the metric tensor as gab = la nb + lb na m a mb mb ma g ab = l a n b + l b n a m a m b m b m a (9.8) (9.9)

This may cause the flux to volatilize rapidly, combine with oxygen in the atmosphere, and provide the right conditions for flame initiation Even if there is not direct exposure of the liquid flux to preheaters, if the quantity of volatile, flammable components is high enough to be an ignition source, then an explosive condition may developWith the advent of more eco-friendly, water-based fluxes, fire hazard is less of a concern Foam and wave fluxing have given way to spray fluxing as the predominant flux application method All three techniques are discussed here 474221 Foam Fluxer Foam fluxing is accomplished by pumping and aerating a stream of liquid flux through a porous metal nozzle, a fritted glass, or porous stone The nozzle, also called a chimney, shapes the flow of the aerated flux.