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Have you noticed how people from other locations pronounce words differently from you We all have a dialect a pattern of pronunciation and phrases common to a group of people or a region. Stacy Shafer discovered how deeply her dialect was ingrained in her personality when she spoke for the Chicago Association of Association Executives. She was curious when one of the audience members rushed forward and asked where she had grown up. Stacy paused and said, Before I answer, why do you ask Because when you said that we might could nd answers by calling the supplier, I thought you sounded like you were from my home in Mississippi. Stacy had worked hard to make her accent sound as neutral as possible, and she had done a good job of sounding like a broadcaster, but that little phrase might could gave her away. Stacy s answer showed her regional dialect, which the audience member picked up immediately. Listen carefully to the dialects you hear when you are speaking away from your home location. Some things may be hard to understand. Don t hesitate to ask some-

The board to be soldered is run over the foaming flux and then heated to activate the flux before reaching the solder wave As it moves past the solder wave, the solder wets to solderable metals and solidifies to complete the soldering process Foam fluxing is particularly effective for soldering of PTH assemblies Surface tension draws the foam into the PTH barrels, just as is the case with solderThe resulting flux deposit on the pin and barrel is thin and uniform 474222 Wave Fluxer The wave fluxer works much as the solder wave itself The printed circuit board is moved over a standing wave of solder flux The height of the wave and depth of the board penetration into the wave are adjusted to allow for proper flux application thickness.

Capillary action, as in all the fluxing methods for through-hole components, draws the flux into interstice between component lead and the barrel As with foam-fluxing, it is difficult to control the amount of flux delivered For the most part, flux applied for wave soldering is largely removed by the turbulence of the solder wave; however, it is possible to bake on the flux if the preheater temperatures are set to too high This may impede fluxing, and the residues can even preclude otherwise solderable contacts from the solder during initial contact with the wave 474223 Spray Fluxing Because of its economy and accuracy, spray fluxing has grown to be the predominant technology Precise amounts of a low-solids flux can be applied generally to a board or can be selectively delivered to small areas of the board to be soldered.

There are two principal methods of spray fluxing: air-spray and ultrasonic Both are effective and well tested Ultrasonic methods minimize flux volumes consumed in manufacturing If not set properly, spray fluxing may result in a flux-laden airborne mist that deposit wherever the air or process gases carry it Flux contamination of edge-card gold fingers and connectors is most notable This can disrupt proper electrical contact when a daughter-card is inserted into a connector It is wise to cover any exposed gold fingers with an acrylic adhesive polyimide tape3 or other shielding to prevent contact fouling 474224 Fluxer Maintenance As fluxes are exposed to the atmosphere, they are vulnerable to evaporation of the volatile constituents This is the case even with water-based fluxes.

Evolution of volatiles is significantly enhanced in systems such as wave-fluxer or foamfluxer, where the flux is open to the atmosphere or processing environment, has significant exposed flux surface area, and is constantly being recirculated Therefore, the flux needs to be monitored and maintained Although some automatic systems are now available, most require routine measurement and adjustment of the flux s specific gravity with a hydrometer Flux thinner must be added to restore the specific gravity to compensate for evaporative losses In addition, the volume of the flux in the system must be adjusted to the proper level The fluxer must be maintained to prevent impact on process yield The flux manufacturer can.

The following list of factors, based primarily on Ginsberg,3 must be considered and evaluated in the design of a PB and its assembly:

Configuration of the PB, size, and form factor(s) Need for mechanical attachment, mountings, and component types Compatibility with EMC and other environmental PBA mounting (horizontal or vertical) as a consequence of other factors such as dust and environment Environmental factors requiring special attention, such as thermal management, shock and vibration, humidity, salt spray, dust, altitude, and radiation Degree of support Retention and fastening Ease of removal

General Mechanical Design Requirements The general mechanical design requirements for PBs and PBAs include the methods of dimensioning, mounting, guiding during insertion and removal of plug-in components or assemblies, retention, and extraction. Frequently, the PBA mounting method is predetermined as a design requirement to an established compatibility with existing hardware. In other cases, the printed board designer has a choice in determining which PB mounting method is more suitable after considering such design factors as the following:

PB size and shape based on form, fit, and function requirements Input/output terminations and locations Area and volume restrictions Accessibility requirements Ease of repair/maintenance Modularity requirements Type of mounting hardware Thermal management EMC Type of circuit in its relationship to other circuits