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Tape should be avoided for holding the thermocouple bead to the board as it is known to be an unreliable technique Problems arise as the tape heats up and stretches, expands, or even releases from the board, allowing the thermocouple bead to float off its measurement target The tape also shields the thermocouple and target solder joint from the oven ambient, which is contrary to the task at hand measuring the effect of the oven environment on the intended solder-joint location 473836 Securing Thermocouples: High-Temperature Solder Best practice is to use a high-temperature solder to secure the thermocouple bead to its measurement site The bead is not really soldered, as the K-type thermocouple wire is not easily wettable Instead, the solder bead is positioned under a component lead, and the lead is soldered with the high-temperature alloy, merely encasing the bead in the solder.

EXAMPLE 9-2 Show that the de nition given in (9.6) leads to abl a l b = 0 and abl a n b = 1. SOLUTION 9-2 The vectors v a , i a , j a , and k a form an orthonormal tetrad. Since v a is timelike, we have ab v a v b = +1, while i a being spacelike satis es ab i a i b = 1. Orthonormality also tells us that v i = 0. Proceeding with this knowledge, we have abl a l b = ab va + ia 2 vb + ib 2 1 = ab v a v b + v a i b + i a v b + i a i b 2 = In the second case, we have abl a n b = ab = va + ia 2 vb ib 2 1 = ab v a v b v a i b + i a v b i a i b 2 1 (1 + 0 + 0 1) = 0 2

The chosen high-temperature solder should have melting range or melting point well above the intended peak reflow temperature An alloy such as 10Sn/Pb (melting range near 300 C) is appropriate as SAC solder melts in the vicinity of 220 C and the peak soldering temperature is generally less than 255 C Before applying the high-temperature solder, it is advisable to use a fluxed copper wicking braid to remove any solder associated with normal manufacturing assembly of the board, such as SAC or Sn/Pb, as these may depress the melting range of the high-temperature solder 4731037 Profile Board Components The profile board can be populated with dummy or electrically failed or reject components The board can be used over and over and should be saved.

Once the oven profile has been established and data recorded, a quick check of the oven with the profile board before a soldering run is useful to ensure that the oven is working properly and reproducibly 473104 Profile Board Spacing In ovens with pin-chain conveyors, it is common practice to place the profile logging device (reflow tracker) on a dummy board that is trailed behind the profile board The distance between the profile board and the dummy board or data tracker carrier should be at least one board length Thermocouple wire length beyond the thermal profile board should slightly longer than one board length (see Fig 4714)..

FIGURE 47.14 The thermal profile board should be kept a distance of about one board length from any dummy board or carrier for the data tracker. This enables the heaters to function properly for a board of a given thermal mass.

Were the two boards abutting, the heaters would try to compensate for a much larger thermal mass and overheat. Heater performance would be much different than during steadystate manufacturing and not give a good picture of heater performance during thermal profile. This rule also applies to thermal profiling at wave soldering. 47.3.11 Pin-in-Paste Soldering (Intrusive Reflow Process) An adjunct to the surface-mount process, this method, sometimes referred to as intrusive reflow, allows the soldering of some through-hole (solder-tail) parts into plated-through holes on the circuit board during SMT oven reflow. This process can eliminate or reduce the need for wave soldering a step prone to defects. The through-hole components (axially leaded parts, pin-grid arrays, solder-tail connectors, etc.) are inserted into their respective PTHs before or after surface-mount component placement. Once the surface-mount components and the solder-tail parts are placed, the pastebearing board is then passed through the SMT reflow oven. During the reflow process, the molten solder coalesces around the through-hole pins wetting between the pin and barrel. Surface tension and capillary action draws the solder down the barrel to complete the solder joint. 47.3.11.1 Solder Paste Deposition for Pin-in-Paste Soldering. To prepare a board for pin-in-paste soldering, you deposit generous amounts of solder paste over or adjacent to the circuit board s targeted PTH sites. This is done during solder-paste stenciling in preparation for SMD component placement and reflow (see Fig. 47.15).