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Metal cladding type and nominal weight/thickness Five designators are used to specify cladding type and thickness. The first and fourth indicate the type, the second and fifth indicate thickness, and the third is a slash to differentiate sides of the base material. Table 6.3 lists the types of metal cladding. Table 6.4 lists copper foil weights and thicknesses. Thickness tolerance class This variable references the thickness tolerance as agreed between user and supplier (see Table 6.5). Classes A, B, and C refer to measurement by micrometer of the base material without cladding. Class D requires measurement by microsection (see Fig. 6.5). Classes K, L, and M refer to measurement by micrometer of the base material with the metal cladding. Class X refers to a requirement agreed upon between user and supplier. Surface quality class This class is identified by either A, B, C, D, or X (as agreed upon between user and supplier). Specimens are examined with normal or corrected 20/20 vision. The worst 50 mm 50 mm (1.97 in. 1.97 in.) is examined at 10 magnification. Indentations are located visually using normal or corrected 20/20 vision. The longest dimension of each foil indentation in a specimen is measured with a suitable reticule on a minimum 4 magnifier, with referee inspections at 10 . A point value is allocated according to the longest dimension, as shown in Table 6.6. Surface quality class is determined by the total point count of foil indentations within 300 mm 300 mm (11.81 in. 11.81 in.), as shown in Table 6.7.

TABLE 6.4 Foil Weights and Thicknesses from IPC-4101 (IPC-CF-148, IPC-4562, and IPC-CF-152 are Actual Metal Cladding Specifications) Foil Designator E Q T H M 1 2 3 4 5 6 7 10 14 Common Industry Terminology 5 mm 9 mm 12 mm 1 /2 oz 3 /4 oz 1 oz 2 oz 3 oz 4 oz 5 oz 6 oz 7 oz 10 oz 14 oz Area Weight (g/m2) 45.1 75.9 106.8 152.5 228.8 305.0 610.0 915.0 1220.0 1525.0 1830.0 2135.0 3050.0 4270.0 Nominal Thickness (mm) 5.1 8.5 12.0 17.1 25.7 34.3 68.6 102.9 137.2 171.5 205.7 240.0 342.9 480.1 Area Weight (oz/ft2) 0.148 0.249 0.350 0.500 0.750 1 2 3 4 5 6 7 10 14 Area Weight (g/254 in.2) 7.4 12.5 17.5 25.0 37.5 50.0 100.0 150.0 200.0 250.0 300.0 350.0 500.0 700.0 Nominal Thickness (mm) 0.20 0.34 0.47 0.68 1.01 1.35 2.70 4.05 5.40 6.75 8.10 9.45 13.50 18.90

TABLE 6.5 Base Laminate Thickness Tolerances from IPC-4101 Nominal Thickness of Laminate, mm [in.] 0.025 to 0.119 mm [0.0009 to 0.0047] 0.120 to 0.164 mm [0.0047 to 0.0065] 0.165 to 0.299 mm [0.0065 to 0.0118] 0.300 to 0.499 mm [0.0118 to 0.0196] 0.500 to 0.785 mm [0.0197 to 0.0309] 0.786 to 1.039 mm [0.0309 to 0.04091] 1.040 to 1.674 mm [0.04091 to 0.06594] 1.675 to 2.564 mm [0.06594 to 0.10094] 2.565 to 3.579 mm [0.10094 to 0.14091] 3.580 to 6.35 mm [0.14094 to 0.250]

Class A/K +/ 0.025 mm [+/ 0.000984] +/ 0.038 mm [+/ 0.00150] +/ 0.050 mm [+/ 0.00197] +/ 0.064 mm [+/ 0.00252] +/ 0.075 mm [+/ 0.00295] +/ 0.165 mm [+/ 0.006496] +/ 0.190 mm [+/ 0.007480] +/ 0.23 mm [+/ 0.00906] +/ 0.30 mm [+/ 0.0118] +/ 0.56 mm [+/ 0.0220]

Class B/L +/ 0.018 mm [+/ 0.000709] +/ 0.025 mm [+/ 0.000984] +/ 0.038 mm [+/ 0.000150] +/ 0.050 mm [+/ 0.00197] +/ 0.064 mm [+/ 0.00252] +/ 0.10 mm [+/ 0.00394] +/ 0.13 mm [+/ 0.00512] +/ 0.18 mm [+/ 0.00709] +/ 0.23 mm [+/ 0.00906] +/ 0.30 mm [+/ 0.0118]

Class C/M +/ 0.013 mm [+/ 0.000512] +/ 0.018 mm [+/ 0.000709] +/ 0.025 mm [+/ 0.000984] +/ 0.038 mm [+/ 0.00150] +/ 0.050 mm [+/ 0.00197] +/ 0.075 mm [+/ 0.00295] +/ 0.075 mm [+/ 0.00295] +/ 0.10 mm [+/ 0.00394] +/ 0.13 mm [+/ 0.00512] +/ 0.15 mm [+/ 0.00591]

Referring back to 5, we can write down the orthonormal basis one forms. These are t = dt, r = dr, = r d ,

Class D 0.013 +0.025 mm [ 0.000512 +0.000984] 0.018 +0.030 mm [ 0.000709 +0.00118] 0.025 +0.038 mm [ 0.000984 +0.00150] 0.038 +0.050 mm [ 0.00150 +0.00197] 0.050 +0.064 mm [ 0.00197 +0.00252] N/A N/A N/A N/A N/A

of dross management. R. Iman et al.4 have explored the use of formic acid in gaseous form as an additive to the nitrogen atmosphere for the soldering process. The fundamentals of this process were demonstrated by H. H. Hartmann,5, 6 who had shown formic acid to be an effective gaseous fluxing agent for soldering. Dross forms when the solder is exposed to the atmosphere, so limiting atmospheric contact limits dross production. As mentioned previously, nitrogen blanketing of the solder pot and the wave will help in this regard.Another simple but effective method is to turn off the wave pump(s) when the solder wave is not in use.