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It is important to understand that these requirements apply to laminate materials and not the PCBs manufactured from them Furthermore, the time-to-delamination requirements are for unclad samples All of the variables outlined in Section 112 regarding printed circuit fabrication and assembly must also be considered when specifying a material It is also critical to understand that no one property will guarantee success in lead-free applications When faced with uncertainty, the natural tendency is to overspecify each property Not only could this cause the user to pay too much for a material, but overspecifying specific properties can also lead to functional problems These problems can be the result of the interaction between advanced materials and the PCB fabrication processes required to manufacture reliable PCBs Take decomposition temperature, Td, as an example Section 1022 discussed the importance of Td with respect to lead-free assembly compatibility.

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Although the 5 percent level of decomposition has been the standard reported value, the point was made that this is a very high level of decomposition from the standpoint of PCB reliability It is important to understand when decomposition begins and how close this temperature is to actual assembly and rework process temperatures A material with a reported Td, based on the 5 percent level, of 325 C may perform just as reliably, or even more reliably, than a material with a 5 percent Td value of 340 C, depending on what the decomposition characteristics are in the lead-free assembly and rework temperature ranges.

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Specifying materials with significantly higher Td values may not improve reliability, and may potentially add cost and difficulty to the manufacturing process if the higher Td material is more difficult to process for example, if the lamination times are longer, or if it is harder to drill or score Although future specification sheets may include Td values based on lower levels of decomposition, it is very important to understand these properties in some detail and specify the appropriate material for a given application In summary, experience to date indicates that specification sheets 99 and 124 are suitable for a very broad range of applications For lead-free applications, the user should consider these as the baseline.

Simple low-technology PCBs or those that do not have stringent longterm reliability requirements may successfully use the materials covered by sheets 101 or 121, whereas very advanced products may need more stringent requirements, such as those covered by sheets 126 and 129 Finally, always check for the most recent revision of IPC4101, as new specification sheets will be added as more experience is gained and data are gathered..

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External and Internal Conductor Charts Figure 16.1 is for sizing external conductors, whereas Fig. 16.2 is for internal conductors; both are from the IPC standard 2221. External refers to the outermost layers of the printed circuit board. Until recent years, internal trace heating data were not broadly published. Figure 16.2 represents a conservative approach to internal trace heating; it does not represent internal trace heating data, although it does represent half the current from the external trace-sizing chart.

yourself this question: Would you prefer to have a conversation with someone who looks at you most of the time or someone who looks at her shoes, the ceiling, or someone else Most people prefer to speak with someone looking at them. Avoiding eye contact makes most people uncomfortable and signals that something is not right. The audience prefers good eye contact, too. If you re particularly nervous about looking people in the eye while you re speaking and you have the opportunity to speak before a large audience of twenty- ve or more, look people in the forehead. Find a spot just above the nose and at a distance of over ten feet; it looks as though you re looking the person in the eyes. Averted eyes don t communicate con dence, but neither does continuous staring. When a speaker stares at the decision maker, she excludes the rest of the audience and probably makes the decision maker uncomfortable.

Trace Temperature Rise The trace temperature rise derived from a conductor-sizing chart represents the increase in the trace temperature above the local board temperature surrounding the trace. For example, if the board temperature is 85 C as a result of component heating, and the trace is designed for a 10 C rise, then the trace will be 95 C. The temperature rise is the increase in temperature that the trace experiences when current is applied.

How to Use the Charts Conductor sizing charts require knowing two of three variables: current, trace temperature rise, or trace size If you know any two of these variables, you can calculate the other When a more accurate estimate of the trace temperature rise is needed, board thickness, copper thickness, and board material are also used 16431 Chart Basics:Known Current When the current and the desired temperature rise are known, then the trace width can be calculated for various trace thicknesses A 10 C rise is a common temperature rise for a design The temperature rise should always be minimized If the designer can manage a 1 C rise or less, then the contribution to board heating will be minimized Increasing the size of a trace lowers the temperature rise, lowers the voltage drop, decreases component temperatures, and improves the reliability of the product.

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