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PTHs provide circuit interconnection from the surface of the PCB to internal layers and to circuitry on the opposite side For this reason, much attention is correctly focused on the acceptability and quality of these holes Nonconformance in the PTHs is a serious concern 5111141 Roughness and Nodulation Roughness is an irregularity in the side wall of a hole; nodulation is a small knot or an irregular lump found in or on the plating Although roughness and nodulation are not desirable, they are allowable in small amounts Roughness and nodulation create one or more of the following nonconforming conditions:.

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Reduced hole diameter Impaired lead insertion Impaired solder flow through the hole Voids in solder fillet 51.11.1.4.2 Voids in the Plating and Finished Coating. A void is the absence of material where it is intended to be. Copper-plating voids are evaluated again during microsectional analysis, but this sampling is very small and this attribute should be thoroughly evaluated during visual inspection of the PCB. When visually evaluating voids in the PTH copper, no more than 5 percent of the holes on the PCB should exhibit evidence of voids. In holes that have voids (see Fig. 51.8), there should be no more than one void that is less than 5 percent of the hole length. Voids in the finish coating of the PCB (see Fig. 51.9) that do not extend to the copper plating are allowed in larger quantities than voids in the copper plating. There should again be surface finish voids in no more than 5 percent of the PCB holes, and these holes should have no more than three voids that are each less than 5 percent of the hole length.

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Plating void. (Courtesy of IPC.)

FIGURE 51.9 Voids in finished coating. (Courtesy of IPC.)

5111143 Hole Diameter Hole size is the inner clearance diameter of the finished plated-through or unplated hole A PTH is a hole in which electrical connection is made between internal or external conductive patterns, or both, by the deposition of metal on the wall of the hole An unplated hole, termed an unsupported hole, is a hole containing no conductive material Hole size measurement is performed to verify that the hole meets the intended design requirements This size requirement is usually associated with the fit of component leads, mounting hardware, etc, plus adequate clearance for attachment metal PTHs providing layer-to-layer interconnections, where no components are soldered into the hole, are called via holesVia holes do not have a fit requirement, so only the plating integrity is critical Drill blank plugs and optical magnifiers are used to verify hole diameter.

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The latter method is utilized when soft coatings over the copper are usedThe optical method prevents deformation or removal of the soft coatings within the hole When drill blank plug gauges are used, the inspector should use a soft touch to prevent damage to the hole The drill blank gauges should be cleaned prior to use to prevent solderability degradation Plating nodules are sometimes present in the hole and restrict the penetration of the gauges Forcing the gauges into the holes causes the nodules to be dislodged, resulting in voids in the PTH side wall 5111144 Lifted Lands During visual examination there should be no evidence of the lifting of lands from the base material surface Lifted lands can trap contaminates during the assembly process and are considered undesirable for assembly 511115 Marking (Legend/Silkscreen) Imperfections.

The marking of part number, revision letter, part mounting information and orientation, etc, on a PCB is evaluated for location, size, readability, and accuracy Marking imperfections are usually considered minor, but markings that are missing, incorrect, or partially obscured could have an effect on functionality Marking that encroaches into the soldering area can also be a significant issue and should not reduce the solderable areas below what is stated in the procurement documentation 511116 Solder Resist Coating Imperfections A solder resist is a coating material used to mask off or to protect selected areas of a pattern from the attachment of solder A solder resist can also be used as electrical insulation between isolated conductors or to define the soldering area for ball grid array (BGA) patterns Attributes inspected are registration, blisters, bubbles, adhesion, wrinkles, tenting, soda strawing, and delamination.

Misregistration at land areas reduces or prevents adequate solder fillet formation or can expose adjacent conductors The minimum land area to obtain adequate solder filleting should be reflected by the minimum acceptance criteria Wrinkles, flaking, peeling, and delamination provide sites for moisture absorption and contaminants to settle on or into the PCB and can reduce the insulation between adjacent conductors, increasing the potential for electrochemical migration (ECM) When solder resist is used to define BGA patterns, the shape and position on or around the land is important to proper soldering of the BGA (see Fig 5110).

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