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FIGURE 47.38 A hot-bar in contact with leads: (a) transverse view; (b) lateral view. The hot-bar must be positioned so as not to interfere with the leg of the formed component lead. It should sit squarely on the foot of the lead.

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11 Dec 2012 ... Eclipse Birt Barcode Generator Add-In was developed exclusively by ... Supported linear barcodes: Code 39, Code 128 , EAN - 128 / GS1 128 , ...

The bar itself can be manufactured to nearly any dimension, but there are limitations on its size; the longer the blade, the worse its longitudinal thermal uniformity. Variations in blade temperature may cause it to distort due to differential thermal expansion and contraction. Thermal uniformity is critical for consistent lead-to-lead soldering and joint quality per component side. The allowable variation in bar temperature is limited by the component specification, the damage threshold of the board to be soldered, the solder, and product reliability requirements. As in any other soldering process, the variation in process temperature must be understood and controlled to ensure highest board assembly yields and best-quality solder joints. Most hot-bar systems are configured with a fine-gauge thermocouples welded to the bar, an integral part of a closed-loop, temperature-controlled hot-bar heater system. There may be more than one thermocouple per bar. Numerous bar designs and materials of construction are available; tungsten, titanium, and molybdenum are commonly chosen for their electrical resistance, durability, thermal conductivity, immunity to flux damage, and solder nonwetting characteristics. Some ceramics are also used for blade construction. The bar must be designed for uniform heating across its length and it must be able to shed heat rapidly to allow the solder to resolidify within a reasonable time. The blade has to expand and contract uniformly throughout the soldering cycle. Some blades have been seen to develop a frowning or smiling profile in their z-axis during heating due to differential thermal expansion or built-in stress in the metal, as shown in Fig. 47.39. For the same reasons, transverse warping of the blade is also commonplace.

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barcode java library and send the raw image data to Birt . I saw that an image in ... work with Code39 and Code 128 fonts. I'd be interested in ...

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FIGURE 47.39 If not constructed properly, the hot-bar can develop a smiling profile (a), a frowning profile (b), or may warp along its length (c). (a) and (b) are front views whereas (c) is a top view. The dashed line in (a) and (b) shows the desired seating plane.

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These conditions detract from proper blade contact with lead and pad combinations and are indicative of poor hot-bar design or poor choice of materials. Blade warpage, if the curvature is sufficiently large, may result in solder opens. There have been many solutions proposed in the realm of structure, materials of construction, and electrical input to permit highest uniformity of blade heating and contact to the bonding pads. D. Waller et al.25 have patented a rigid molybdenum truss blade that has been found to be stable dimensionally and thermally uniform over long spans (in excess of 76 mm). Usually the hot-bar blade is attached to a self-leveling, spring-loaded bonding head that allows the blade to self-planarize in relation to the underlying component leads and circuit board surface. Nonetheless, variations in board contour, such as a localized high or low spot, can render the concept of self-planarization useless and solder opens can result. Rigid-member hot-bars are excellent for accommodating differences in lead coplanarity because the blade

forces lead to pad. Driving a heavily sprung lead onto its corresponding bonding pad can, however, lock stress into the resultant solder joint because the solder is working to resist the spring force of the lead. This can detract from the joint reliability and cause premature joint failure.

Maintenance and Diagnostic Methods As with any process equipment, it is important to maintain the hot-bar properly. Check it frequently for distortion. Ensure that it remains flat and perpendicular to the circuit board to be bonded. Scrub the hot-bar on a ceramic flat to remove any baked-on flux residue. This may need to be done every few bonding cycles, depending on the flux and the criticality of the assembly. Several diagnostic tools can be applied to assess hot-bar conditions. The two most important characteristics that must be understood and monitored are thermal performance and blade planarity.

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